Vacuum Systems

Super Vac | Cyclo | Aspirator | Matrix | Dornier | Propane

Cary Manufacturing Super Vac Demonstration



Check out the Fuji Electric Catalog for Ring Compressors and Vacuum Pumps

 

 

The video above was recorded at our plant, and is a six minute demonstration of the capability of the 10 HP Cary Super Vac. The elements of the video are:

  1. A side view of the Super Vac.
  2. The three rubber clamps are undone.
  3. The lid is removed.
  4. A disposable, reusable Cerex bag is put in the 55 gallon receiver.
  5. The lid is replaced - this lid has a swivel elbow.
  6. A different lid that is attached to a header system is put on the receiver.
  7. 15' of 3" vinyl vacuum hose to a PVC elbow to 25 feet of PVC pipe (supported by pipe hangars) to 3" x 2" PVC wyes to two 12 foot 2" wire supported hoses to PVC nozzles.
  8. A different view of the same header system.
  9. A table of foam rubber, felt, and plastic film waste.
  10. The waste being vacuumed with two nozzles.
  11. One hose being capped and other hose vacuuming the same type of waste.
  12. One hose capped and the other vacuuming typical cotton textile waste.
  13. With the lid removed, the Cerex bag is removed for emptying.

From the potential contamination of a product to the dangers of possible health hazards, industrial waste presents a formidable enemy in the battle to produce quality goods and services. Tons of product on the line may have to be scrapped.

Your company may have to defend itself against a lawsuit from an injured employee. The EPA may have to intervene because of personal safety violations. A vital machine may have to be completely torn down, cleaned, and reassembled. Faulty products may find their way into the marketplace creating all types of problems that may take years to correct.... all of these potential disasters can be caused by a bit of waste in the wrong place at the wrong time.

Fortunately, manufacturers can arm themselves with a wide variety of weapons to aid the war against industrial waste. Cary Manufacturing provides a full line of products geared to the removal of waste in various critical areas of the production process.

One such product is the Cary Vac, an industry proven, front-line defense in waste removal. The Cary Vac line of industrial vacuum cleaners includes a variety of hi-performance, industrial vacs in a range of sizes designed to fit your particular needs.

Through the constant monitoring of industry waste removal requirements, Cary has carefully engineered the most sought after features into an integrated, low-cost system.

 

 

Super Vac



View Super Vac Brochure

 

 

Features

  • High Capacity, 7.9 Cu. Ft.
  • Stationary and Portable Configurations
  • No Maintenance Required
  • Low Noise, High Air Flow and Suction
  • Highly Reliable Fuji Regenerative Blower

The Cary Super Vac System is designed to provide years of trouble-free service and continuous duty in industrial applications. Two versions are available, the portable unit which is mobile and can be moved to any location and the stationary unit for central vacuum headers or limited area cleanups.

The Cary Super Vac Systems were designed and developed for efficient cleanup and removal of lightweight waste. The systems have been used to pickup and clean areas of: textile waste, fibers and lint, fiberglass, crumbs, cereals, sawdust and wood chips, including dust and dirt.

The vacuum receiver filtration is accomplished by a canton flannel (cotton flannel on canvas) filter bag with a filtration area of 2400 sq. inches. The filter bag is clamped into the receiver and is supported by a perforated cylinder. Disposable/reusable bags also provide filtration and are placed inside the canton flannel filter bag. The vacuum receivers are "top-loading." The waste products are collected in 10 mil Cerex disposable/reusable bags. The bags are lifted up and out to empty.

 

 

Description CV600P or S CV800P or S
Motor Horsepower 4.5 HP 10 HP
Maximum Suction 100 inches H2O 110 inches H2O
Maximum Airflow 195 CFM 370 CFM
Vac Relief Valve Set 90 inches H2O 100 inches H2O
Mag. Motor Starter Yes Yes
Waste Capacity, Cu. Ft. 7.9 7.9
Full Load Watts 2.6 kW 6.4 kW
Voltage 230 / 460 / 575 V 230 / 460 / 575 V
Phase 3 3
Frequency 60 60
Weight (lb.) 350 525

 

 

Cyclo-Separator



View Cyclo Brochure

 

 

The Cary Cyclo-Separator/Filtered Vac System was designed for industrial and commercial applications requiring powerful and efficient cleanup of dirt and/or heavy materials. The Cyclo-Separator removes most dirt, dust, or other materials and drops them into a 30 gallon receiver that is mounted on a drum dolly for ease of dumping. Both portable and stationary systems (as shown) are available.

Any carry-over dust is filtered by a highly efficient pleated filter element. The standard filter element filtration is 99% @ 10 micron. A 4 micron or HEPA filter is available .

 

 

Description CS / FV600 CS / FV800
Motor Horsepower 4.5 HP 10 HP
Maximum Suction 100 inches H2O 110 inches H2O
Maximum Airflow 195 CFM 370 CFM
Vac Relief Valve Set Yes Yes
Mag. Motor Starter Yes Yes
Waste Capacity, Cu. Ft. 30 Gal. 30 Gal.
Full Load Watts 2.6 kW 6.4 kW
Voltage 230 / 460 / 575 V 230 / 460 / 575 V
Phase 3 3
Frequency 60 60
Weight (lb.) 290 525
Dimensions (LxWxH) 56" x 24" x 66" 56" x 24" x 66"

 

 

Aspirator



View Aspirator Brochure

 

 

Features

  • Low Initial Cost
  • Quiet Operation
  • Compact Construction
  • Greatly reduced power consumption when compared with traditional plant air
  • Versatile mounting requirements

A plague is sweeping your production floor. The plague concerns the buildup of production waste. It can unnecessarily tie up expensive personnel while they perform the task of waste removal. It can contaminate your quality product. The plague can zap the energy and strength from your operation and interfere with your corporation's ability to deliver quality, cost-competitive, and timely product.

The Cary Aspirator System can be a major part of the cure for the plague. The Cary Aspirator enables manufacturers to perform in-process cleaning of lightweight scrap materials encountered in the production process.

Designed for use with an efficient, high volume, low pressure ring compressor (such as those supplied by Cary Manufacturing), the Cary Aspirator creates an effective method for the disposal of light weight materials such as textile trim, paper, film, dust, and a variety of other materials. The aspirator then conveys the materials with high volume, high velocity air to a container located away from the production process. The result is a cure for the plague with minimal initial cost, and minimal system maintenance.

Other Cary Manufacturing products and services include: a line of portable dry vac systems, selvage/trim removal, centralized vacuum systems, customized material transfer equipment, electrical start-stop stations, SS and aluminum air knives, custom and standard in-process waste removal equipment.

Cary Manufacturing is at your service to provide your corporation with the necessary applications engineering to satisfy your process needs. Whether you choose our standard product offerings or a custom waste disposal/material transfer system, Cary dedicates all products and services to providing your organization with the most efficient and cost effective method of waste disposal or material transfer.

 

 

Model No. A Hose A Pipe B Hse P* C D** E**
CA 1 1-1/4 1 1-1/2 1-1/2 11 4
CA 1-1/4 1-1/2 1-1/4 2 1-1/2 14 5-1/2
CA 1-1/2 2 1-1/2 2-1/2 1-1/2 16 6
CA 2 2-1/2 2 3 1-1/2, 2 19 6
CA 3 3-1/2 3 4 2-1/2, 2 27 9

*Hose or Pipe
**Dimensions D & E are approximate

 

 

MatrixRemoval System


 

 

Features

  • Simple, reliable, trouble-free design
  • Easy installation by customer personnel
  • Mounting bracket and clamps included
  • Lube system for pressure-sensitive stock
  • Regenerative blower for air & vacuum
  • Muffler, filter, flow valve and safety valve

The Matrix Removal System reduces waste and increases productivity of narrow web label and converting presses by eliminating costly press stops for waste roll removal and by reducing tension-related matrix breaks during the run.

Operation

The aspirator is mounted on the matrix rewind shaft of the press and aligned with the matrix as it leaves the stripping roller.

The ring compressor generates strong airflow which is diverted in the aspirator to create powerful suction on the inlet side and a high-velocity air stream on the outlet side. As the pressure-sensitive matrix is pulled into the aspirator, it collapses and sticks to itself to form a rope of material which can travel easily through discharge tubing to an accumulating area or compactor.

The lubricant system (standard) assures that the matrix will not stick even if the compressor is shut off while the matrix is still in the discharge tubing. It consists of a storage reservoir, feed tube, drip regulator, site glass, and shutoff valve. This gravity-operated system feeds a controlled amount of vegetable oil to the aspirator where the fast-moving airflow disburses it, creating a slick coating throughout the entire system.

 

 

General Specifications

Model No. Web Width Speed Application
MR250 up to 10" 500 fpm p-s matrix / trim
MR300 10" - 16" 500 fpm p-s matrix / trim
MR400 16" - 20" 500 fpm p-s matrix / trim

Aspirator Specifications

Model No. Inlet Outlet Nozzle Length Liner
MR250 2.5" 3.0" 2.5" x 7" 28" Teflon
MR300 3.0" 4.0" 3" x 11" 33" Teflon
MR400 4.0" 5.0" 4" x 11" 36" Teflon

Blower Specifications

Model No. HP Vacuum Airflow Volts Amps
MR250 4.5 98 206 230 / 460 12 / 6
MR300 10 110 388 230 / 460 23 / 12
MR400 20 110 570 230 / 460 44 / 22

Vacuum is in inches of H2O. All voltages are 3 phase 60 Hz.

 

 

Dornier Loom Vacuum



View Dornier Brochure

 

 

The CARY System utilizes the vacuum and exhaust air of a 1 HP regenerative blower to concentrate vacuum and exhaust air to specific areas of the loom that cause problems when lint and fly accumulate.

The four (4) nozzles used are:

  • Eltex Guide Blow-Off Nozzle to prevent buildup of lint in the eyelets.
  • Selector Finger Suction Nozzle collects fly generated by fill yarn passing through finger guides.
  • Rapier Opening Area Blow-Off Nozzle blows air into this area and helps prevent rapier problems, as well as migration of fly to the fabric.
  • Right Hand Side Tail Suction Nozzle removes lint, but also controls tails with suction tension and prevents loop-backs of the tail.

 

 

Propane



View Propane Brochure

 

 

Features

  • High Capacity, 55 gallon receiver with fill capacity of 47 gallons
  • Unique, heavy duty, reusable collection bag that doubles as a high volume air filter
  • Disposable/reusable collection bag
  • Heavy duty carrier, mounting is on a uniquely mobile, serviceable carrier
  • High performance suction and air flow
  • High reliability, a full yr. warranty on ring compressor and engine
  • Engineered to provide for efficient compacting of waste while in operation

The Cary Propane Powered Portable Vac System offers a new generation of Cary's highly reliable and efficient CARY SUPER VAC. The self-contained vac was designed and engineered to provide the user with a highly mobile and powerful vacuum system that can be used in most areas of plant facilities without the requirement of three-phase electric power.

 

 

Description Specification
Maximum Suction 120" H2O @ 3800 RPM
Max. Air Flow 290 CFM @ 3800 RPM
Vacuum Pump Fuji VFC704Z-SD
Engine to Pump Drive Dual "V" Belt, 1.42 Ratio
Engine Briggs & Stratton, 16 H.P. overhead valve, 4 cycle, v-twin cylinder with electric start, 12 volt generator, oil filter, low oil pressure light, and hour meter
Engine Muffler Low Noise with Spark Arrestor, U.S. Forest Service Approved
Engine RPM 2650 RPM with mechanical stop on high speed
Fuel (I.P.) Propane with 20 lb US approved fuel tank
Engine Propane Conversion Garretson or Beam conversion kit with vacuum and electric solenoid valve for fuel shutoff
Vacuum Receiver FR-55 high filtration bag with disposable/reusable collection bags
Portable Carrier 1000 lb Capacity